Want to Pack Your Products But Don't Know What Box Style Should Work?
Your ultimate guide to choosing the perfect packaging that protects, impresses, and ships affordably. See how our premium packaging solutions can transform your product presentation.
Get Free ConsultationWhy Your Box Style Matters
Protection & Structure
Ensures fragile items are secure and heavy items are supported.
Shipping Costs
Lighter, right-sized boxes can dramatically lower your postage fees.
Brand Perception
Creates an Instagram-worthy moment that customers remember.
Sustainability
Eco-conscious packaging delights a growing customer base.
"People don't remember what they bought—they remember how it made them feel when they opened it."
The 6 Most Popular Box Styles
1. Corrugated Boxes (RSC)
2. Folding Cartons
3. Rigid Setup Boxes
4. Mailer Boxes
5. Pillow Boxes
6. Telescoping Boxes
How to Choose: Your 5-Step Framework
Know Your Product
Dimensions: Measure L x W x H, then add 1–2 inches for cushioning.
Weight: Under 1 lb? Use lightweight options. Over 10 lbs? You need double-wall corrugated.
Fragility: Glass or electronics require rigid walls or custom inserts.
Define Your Shipping Method
Postal Mail: Choose mailers or small corrugated boxes.
Couriers (UPS/FedEx): Opt for sturdy corrugated with void fill.
In-Store Retail: Folding cartons or rigid boxes for shelf appeal.
Set Your Budget
Low-Cost ($0.50–$2): Corrugated boxes, mailers.
Mid-Range ($1–$5): Custom-printed folding cartons.
Premium ($5–$20+): Rigid magnetic boxes with foil stamping.
Think About Branding
Minimalist: Kraft mailers with a simple branded sticker.
Luxury: Rigid box with foil stamping and ribbon pull.
Fun & Playful: Die-cut window or unique pillow shape.
Test It!
Order samples, pack your product, and shake it.
Do a 3-foot drop test.
Ship it to yourself to see the real-world result.
Real-World Brand Examples
Box Style: Rigid two-piece + foam insert
Why It Works: Premium unboxing, perfect product fit and protection.
Box Style: Pink bubble mailer + sticker
Why It Works: Playful, lightweight, and perfectly on-brand.
Box Style: Double-wall corrugated + ice packs
Why It Works: Food-safe, incredibly sturdy, and recyclable.
Quick Wins to Level Up Your Packaging
Add Cushioning
Bubble wrap, tissue paper, or air pillows for protection.
Thank-You Card
Turns a simple box into a memorable moment.
Custom Tape
A cheap and highly visible branding hack.
Go Eco
Recycled kraft + soy-based inks = customer love.
