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Hat Packaging Boxes

Hats have been a timeless staple in formal fashion for centuries, especially for Western women who love incorporating them into their elegant outfits. To make your hats stand out as a premium, branded product, top-notch packaging is a must. PackagingShelter offers fully customized hat packaging boxes with a luxurious finish to showcase your hats in style. Whether you’re a hat manufacturer or retailer, our boxes elevate your brand and protect your products. Plus, enjoy big discounts on bulk orders and free shipping with doorstep delivery across the USA. Contact us today at (347) 389-0032 or sales@packagingshelter.com to create hat boxes that make a lasting impression!

Key Features

  • First-Rate Stock
  • Lively Printing
  • Accurate Colors
  • Flawless Sizing
  • Maximum Strength & Retention
  • First-Rate Stock
  • Lively Printing
  • Accurate Colors
  • Flawless Sizing
  • Maximum Strength & Retention

Why Packaging Shelter

  • MOQ as low as 100
  • Quick Turnaround
  • Free Designing Support
  • Free delivery at doorstep.
  • MOQ as low as 100
  • Quick Turnaround
  • Free Designing Support
  • Free delivery at doorstep.

Payment Methods

GET INSTANT QUOTE

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Product Details

Description

Make your hats the talk of the town with PackagingShelter’s custom hat packaging boxes! Whether you’re selling classic fedoras, trendy baseball caps, or fancy fascinators, our boxes are designed to keep your hats safe, showcase their style, and boost your brand. These boxes aren’t just about protection—they’re a chance to make your products pop on shelves or during shipping. With tons of customization options, eco-friendly materials, vibrant printing, and cool add-ons like windows or glossy finishes, we help you create packaging that’s as unique as your hats. Plus, get free design help, free shipping across the USA, and awesome wholesale discounts. Ready to level up your hat game? Call us at (347) 389-0032 or email sales@packagingshelter.com to start designing your perfect hat boxes today!

Why Custom Hat Boxes Matter

Hats have been a fashion must-have for ages, from elegant top hats to casual beanies. Today, with so many styles like cowboy hats, berets, or trucker caps, there’s a hat for every vibe. But no matter how cool your hats are, they need awesome packaging to stay in perfect shape and grab attention. PackagingShelter’s custom hat boxes do just that—they protect your hats from getting squished, dusty, or damaged while making your brand look top-notch. Whether you’re running a retail store, an online shop, or shipping hats across the country, our boxes keep your products looking flawless and help you sell more by creating a great first impression.

How Packaging Boosts Your Sales

Your packaging is like a billboard for your brand—it’s one of the first things customers notice. A boring box can make your hats blend in, but a custom-designed hat box from PackagingShelter makes them stand out. Our boxes are built to show off your brand’s personality, whether it’s sleek and modern or bold and funky. When your hats arrive in perfect condition, thanks to sturdy packaging, customers see the value in your product and are more likely to buy. Plus, if you’re shipping hats, our high-quality boxes protect against moisture, dirt, or rough handling, so your hats look just as good when they arrive as when they left. Awesome packaging doesn’t just protect—it convinces customers to choose your brand over the competition.

Top-Quality Materials for Protection and Style

At PackagingShelter, we use only the best materials to keep your hats safe and looking sharp. Here’s what we offer:

  • Kraft: Super eco-friendly and recyclable, Kraft is great for brands that want a natural, sustainable look without skimping on strength.
  • Cardboard: Tough and versatile, cardboard is perfect for keeping hats secure and can be shaped to fit any style, from baseball caps to wide-brimmed hats.
  • Corrugated Stock: Extra durable for shipping, corrugated stock handles bumps and jostles, making it ideal for getting your hats to customers in pristine condition.
  • Rigid Stock: For a luxe, high-end feel, rigid boxes are perfect for fancy hats like fedoras or fascinators, adding a premium touch to your brand.

These materials are affordable and reliable, keeping your packaging costs low while ensuring your hats stay protected. Whether you’re selling in a store or shipping worldwide, our boxes are designed to fit your hats perfectly and keep them safe from damage.

Free Design Help to Create Your Dream Boxes

Not sure how to design the perfect hat box? No worries—PackagingShelter offers free design support to make it easy. Our friendly designers will sit down with you (virtually or over the phone) to figure out exactly what you want. Pick from our huge collection of templates or create something totally new. Once we’ve got a design, we’ll send you a digital mockup to check out. Love it? Give us the green light, and we’ll start making your boxes. Need changes? No problem—we’ll keep tweaking until it’s perfect, all at no extra cost. From adding your logo to choosing the right colors, we’ll make sure your hat boxes scream “you.”

Awesome Printing for Eye-Catching Boxes

Make your hat boxes impossible to ignore with PackagingShelter’s top-notch printing. We use three killer printing methods to bring your designs to life:

  • Offset Printing: Great for big orders, giving you crisp, consistent colors every time.
  • Digital Printing: Perfect for vibrant, detailed designs with quick turnaround.
  • Screen Printing: Awesome for bold, solid colors that make your logo or graphics pop.

With CMYK and PMS color options, we nail the exact shades you want, from bright reds to subtle pastels. Add your brand’s logo, cool patterns, or even product details to make your boxes a marketing superstar. Our fade-resistant inks keep your designs looking fresh, so your boxes stay sharp on shelves or during shipping. Best of all, our printing is budget-friendly, so you get premium quality without the hefty price tag.

Eco-Friendly Packaging That’s Good for the Planet

We know you care about the environment, and so do we. That’s why PackagingShelter uses 100% recyclable and biodegradable materials like Kraft and cardboard for our hat boxes. We also print with sustainable inks, like water-based or vegetable-based options, that are safe for the planet and deliver vibrant results. For tougher jobs, we offer synthetic inks like oil-based or fluorescent for extra durability, but we always keep sustainability in mind. Our eco-friendly approach lets you show customers you’re serious about going green, which is a big win for building trust and loyalty. With PackagingShelter, you get packaging that’s stylish, strong, and kind to the earth.

Cool Box Styles for Every Hat

No two hats are the same, so why should your boxes be? PackagingShelter offers a bunch of awesome box styles to fit any hat, from tiny pixie hats to big cowboy hats. Here are some fan favorites:

  • Embossed/Debossed Boxes: Add a 3D effect for a fancy, tactile feel.
  • Auto-Lock Bottom Boxes: Super sturdy and easy to assemble for quick packing.
  • Window Boxes: Show off your hats with a clear window for a sneak peek.
  • Flip-Top Boxes: Sleek and secure, perfect for retail displays.
  • Two-Piece Boxes: Classic and elegant, great for high-end hats.
  • Cardboard Hat Boxes with Lids: Traditional round boxes for a vintage vibe, ideal for fascinators or fedoras.

Each style is designed to keep your hats safe while matching their unique look. Whether you need small boxes for caps or large hat boxes for fascinators, we’ve got you covered.

Finishes and Coatings to Keep Your Boxes Looking Fresh

Want your hat boxes to stay gorgeous and last longer? PackagingShelter offers free coatings to protect and polish your packaging:

  • Matte Coating: Smooth and fingerprint-resistant, perfect for a subtle, classy look.
  • Gloss Coating: Shiny and protective against moisture and scratches.
  • UV Coating: Adds a glossy highlight to specific areas for extra pop.

These coatings not only make your boxes look amazing but also shield them from wear and tear, especially for big hats like cowboy hats that need extra care during shipping. With our coatings, your boxes stay vibrant and professional, no matter where they go.

How We Support Our Customers

At PackagingShelter, we’re all about making your packaging experience easy and awesome. We’ve got everything you need under one roof, so you don’t have to shop around. Here’s how we’ve got your back:

  • One-Stop Shop: From materials to printing to finishes, we handle it all in-house for a seamless process.
  • Free Design Revisions: Don’t like the first mockup? We’ll keep tweaking until you’re thrilled, no extra charge.
  • Custom Sizes and Styles: Whether it’s a tiny cap or a huge fascinator, we’ll make a box that fits perfectly.
  • Fast Turnaround: Get your boxes in 6–12 days, with rush delivery in as little as 6 days.
  • Free Shipping Across the USA: Your boxes arrive at your door, no hidden fees.
  • Wholesale Discounts: Save big on bulk orders, starting at just 25 boxes.

Our team is here to make sure your hat boxes are exactly what you want, from start to finish. We’re not happy until you’re happy!

Why Choose PackagingShelter for Hat Boxes?

PackagingShelter is your go-to for custom hat packaging that’s stylish, sturdy, and budget-friendly. Our team of designers, printers, and packaging pros knows how to make your brand shine. Here’s why we’re the best pick:

  • Free Design Support: Work with our experts to create your perfect box, no cost.
  • Eco-Friendly Materials: Recyclable Kraft, cardboard, and sustainable inks for a green vibe.
  • Top-Notch Printing: Vibrant, fade-resistant designs that make your brand pop.
  • Cool Add-Ons: Windows, coatings, and more to give your boxes extra flair.
  • Low Minimum Orders: Start with just 25 boxes, great for small businesses.
  • Wholesale Savings: Awesome deals on bulk orders to keep costs low.
  • Free Shipping: Fast, reliable delivery across the USA.
  • 24/7 Customer Support: Call, email, or chat with us anytime for help.
  • Guaranteed Quality: Every box is checked for perfection before it ships.

We’re proud to help brands across the USA stand out with packaging that’s as awesome as their products.

Order Your Custom Hat Boxes Today!

Ready to give your hats the packaging they deserve? PackagingShelter’s custom hat boxes are the perfect way to protect your products, boost your brand, and wow your customers. From retail to shipping, we’ve got the styles, materials, and designs to make your hats unforgettable.

Get Started Now!

Call us at (347) 389-0032 or email sales@packagingshelter.com to get a free quote and start designing your custom hat boxes. Ask about our wholesale discounts and special promotions to save even more. With PackagingShelter, you’ll get high-quality, eco-friendly packaging that’s delivered fast and built to impress—guaranteed!

Additional information

Materials

White Cardboard: SBS (C1S), SBS (C2S), Uncoated Stock, Texture Stock,
Metalized/Pearl Cardstock: Silver, Gold, Holographic.
Brown: Natural Brown Kraft Card Stock
White Front Colored Back: CCNB (Grey Back), CCKB (Kraft Back)
Shipping Boxes: White or Brown Fluted Corrugated Stock
Rigid: Grey-board plus premium paper (Similar to iPhone boxes)

Material Thicknesses

Paper: 80 lbs, 100 lbs, 120 lbs
Cardstock: 12pt, 14, pt, 16pt, 18pt, 24pt, 28pt.
Custom Corrugated Stock: 2-Ply or Single Fluted, 3-Ply or Single Flute with Double sided Card, 4-Ply or Double Fluted Stock.
Rigid: 60pt to 120pt or 2mm to 3.5mm thick

Finishing Types

Lamination: Gloss, Matte, Sandy Matte, Soft Tou
Coating: Varnish Gloss or Matte

Add-Ons

Foiling/Hot Stamping, Spot UV, Flood UV, Embossing, Debossing, Die Cutting window w/PVC

Colors

CMYK, PMS Spot Colors, All Custom

Printing Techniques

Litho/Offset Printing, Digital printing, UV printing, Silk Screen, and more

Inks

Water based, Oil based, and Chemical based

Padding/Inserts

On Cardboard Boxes: Cardstock or corrugated On Rigid Boxes: Soft Foam, EVA Foam, Silk or Velvet lining, Cotton Pillows, and Silk Fabric Pouches

Durability

Yes, our boxes are made of durable materials like cardboard, corrugated fluted board to secure the products inside

Capacity/Breaking Strength

50- 60 pounds (lbs) depending on

Fold & Portability

Cardboard Boxes: Are foldable, space-saving, and portable for easy shipping.
Rigid Boxes: Pre-Assembled, Fully-Assembled Non-foldable

Recyclability

Yes, our boxes are made of sustainable, eco-friendly, and biodegradable materials.

Shipping Mode

Air Cargo through DHL, FedEx, and UPS, Sea Cargo

Turnaround Time

Air Cargo: 10 to 12 working Days.
Sea Cargo: 6 to 8 working weeks

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