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Custom Mailer Boxes

Every business needs awesome boxes to ship their stuff, and nothing beats PackagingShelter’s custom mailer boxes for getting your products to customers safely. In the online shopping world, great packaging isn’t just about protection—it’s about making your products look amazing and wowing your customers.

At PackagingShelter, our mailer boxes are designed to build trust with your customers. With cool printing and slick finishes, we make your boxes so exciting that customers can’t wait to open them. Plus, we customize everything to fit exactly what you need.

Don’t wait around—order your custom mailer boxes from PackagingShelter today and make your deliveries stand out! Call us at (347) 389-0032 or email sales@packagingshelter.com to get started.

Key Features

  • First-Rate Stock
  • Lively Printing
  • Accurate Colors
  • Flawless Sizing
  • Maximum Strength & Retention
  • First-Rate Stock
  • Lively Printing
  • Accurate Colors
  • Flawless Sizing
  • Maximum Strength & Retention

Why Packaging Shelter

  • MOQ as low as 100
  • Quick Turnaround
  • Free Designing Support
  • Free delivery at doorstep.
  • MOQ as low as 100
  • Quick Turnaround
  • Free Designing Support
  • Free delivery at doorstep.

Payment Methods

GET INSTANT QUOTE

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Contact Information

FEATURES

Product Details

Description

Introducing PackagingShelter’s Custom Mailer Boxes – Ship with Style and Confidence

Transform your shipping game with PackagingShelter’s custom mailer boxes, the perfect blend of durability, style, and functionality for e-commerce businesses. These boxes are designed to safely deliver your products while creating an unforgettable unboxing experience that builds trust and excitement with your customers. Whether you’re shipping gifts, retail items, or subscription products, our mailer boxes are fully customizable to fit your brand’s vibe and product needs. With free design support, eco-friendly materials, vibrant printing, and a range of locking styles, we make it easy to create packaging that stands out. Plus, enjoy free shipping across the USA, low minimum orders starting at just 25 boxes, and unbeatable wholesale deals. Contact us today at (347) 389-0032 or sales@packagingshelter.com to craft mailer boxes that elevate your brand and delight your customers!

Custom Mailer Boxes for Safe and Stylish Shipping

PackagingShelter’s custom mailer boxes are your go-to solution for shipping products securely while adding a wow factor. These boxes serve two key purposes: they protect your items during transit and make your brand look amazing with a polished, professional design. Crafted from sturdy materials like corrugated cardboard, our mailer boxes are tough enough to handle shipping demands yet stylish enough to impress. Customize them in various sizes, styles, and locking mechanisms—such as roll-end, ear-lock, or tab-lock designs—to suit your products, from small gifts to bulky retail items. With vibrant printing options for both the inside and outside, your customers will love the premium unboxing experience. Our expert team at PackagingShelter uses cutting-edge printing technology and design skills to bring your vision to life, ensuring every box is tailored to your brand’s needs at prices that fit your budget.

Premium Materials for Durability and Sustainability

At PackagingShelter, we prioritize both strength and eco-friendliness. Our mailer boxes are made from high-quality, 100% recyclable materials like E-Flute (1/16″) or B-Flute (1/8″) single-wall corrugated cardboard, perfect for shipping items weighing 1–30 lbs. We automatically select the ideal thickness for your box size to ensure maximum durability without adding unnecessary costs. Printed with non-toxic, soy-based inks, our boxes maintain a classic, vibrant look while minimizing environmental impact. Choose from rustic brown for bold colors or classic white for bright, vivid designs—both options showcase your products beautifully. Our biodegradable lamination options replace standard plastic coatings, making your packaging eco-friendly and appealing to sustainability-conscious customers. With PackagingShelter, you get durable, sustainable boxes that protect your products and reflect your brand’s values.

Endless Customization for a Unique Brand Experience

Make your mailer boxes as unique as your brand with PackagingShelter’s full customization options. Choose your paper stock—rigid for a premium feel or corrugated for extra strength—and pick from a variety of styles to match your products. Print in one color or go all out with multi-color designs using full digital CMYK printing for crisp, eye-catching results. Add your logo, tagline, or custom graphics to create a cohesive brand identity. Want to print on the inside too? We’ve got you covered for a memorable unboxing moment. Our creative printing experts use state-of-the-art technology to execute even the most intricate designs, ensuring your boxes look flawless. With no setup fees or costly printing plates, you can stay under budget while creating mailer boxes that turn heads.

Perfect Fit for Every Product

Building the perfect mailer box starts with the right size and design. At PackagingShelter, we tailor every box to fit your products snugly, reducing shipping costs and ensuring a professional presentation. From e-commerce stores to subscription services and B2C brands, our versatile mailer boxes work for countless applications, including retail gift boxes, subscription boxes, and direct-to-consumer packaging. Whether you need small boxes for delicate items or larger ones for bulkier products, we offer custom sizes and styles with low minimums starting at just 25 boxes. Our team works closely with you to create structurally sound designs that protect your items and enhance the customer experience. With delivery in just 10–15 days, you’ll have your personalized boxes in no time.

Wow Your Customers with Subscription Boxes

Subscription boxes are all about creating excitement, and PackagingShelter’s custom mailer boxes deliver just that. Perfect for e-commerce businesses, our branded subscription boxes turn every delivery into a special moment. Fully customizable with your logo, colors, and designs, these boxes reflect your brand’s personality and keep subscribers coming back for more. With low minimum orders (as few as 25) and fast turnarounds, you can refresh your subscription box designs monthly to keep things fresh. Our instant quoting system makes it easy to plan and stay within budget, while our high-quality printing ensures every box looks professional and exciting. Let PackagingShelter help you create subscription boxes that surprise and delight your customers with every shipment.

Why Choose PackagingShelter for Custom Mailer Boxes?

PackagingShelter is your trusted partner for creating game-changing mailer boxes that elevate your brand. We don’t believe in one-size-fits-all solutions—every box is tailored to your products, brand values, and vision. Our team of packaging experts brings over a decade of experience to deliver top-quality boxes with unmatched service. Here’s why businesses choose us:

  • Free Design Support: Our skilled designers help you craft the perfect box design at no extra cost.
  • Free 3D Mockups: Preview your design before production to ensure it’s exactly right.
  • Free Shipping Across the USA: Fast, reliable delivery with no hidden fees.
  • Low Minimum Orders: Start with just 25 boxes, ideal for small businesses or seasonal needs.
  • Wholesale Savings: Get competitive prices on bulk orders, from 25 to 25,000+ boxes.
  • Eco-Friendly Materials: Sustainable, recyclable materials and soy-based inks for a greener footprint.
  • Fast Turnaround: Receive your boxes in 10–15 days, with rush delivery options available.
  • Guaranteed Quality: In-house design, printing, and die-cutting ensure flawless, premium boxes.
  • Exceptional Customer Service: Our US-based team is here to guide you every step of the way.

Hassle-Free Ordering and Budget-Friendly Solutions

At PackagingShelter, we make ordering custom mailer boxes simple and affordable. Our streamlined process lets you pick your materials, styles, and designs with ease, and our instant quoting system ensures transparency. Whether you need a small batch or a large wholesale order, we offer competitive prices with no minimum order restrictions. Short on budget? No problem—our flexible options let you order what you need without overspending. Worried about quality? Every box undergoes rigorous quality checks to ensure error-free printing, precise die-cutting, and sturdy construction. Plus, our boxes ship flat and pre-glued for easy assembly—just fold, snap, and tuck to get them ready for shipping.

Safe Delivery, Every Time

We know how frustrating it is when boxes arrive damaged. That’s why PackagingShelter follows a strict process to ensure your custom mailer boxes reach you in perfect condition. In the rare case of damage during shipping, we’ll replace your boxes at no extra cost. Our boxes are designed to withstand pressure, bumps, and environmental factors, so your products arrive safe and sound. With free delivery to your doorstep—whether it’s your office, home, or fulfillment center—you can sit back and let us handle the logistics. Your boxes will be ready to use in no time, making your shipping process smooth and stress-free.

Sustainability Meets Style

Sustainability is at the heart of what we do. Our custom mailer boxes are made from 100% recycled and recyclable materials, ensuring your packaging is kind to the planet. Choose from classic white for vibrant designs or rustic brown for a natural look, both printed with eco-friendly, soy-based inks for high-quality results without harmful chemicals. Our biodegradable lamination options add durability without the environmental impact of plastic coatings. By choosing PackagingShelter, you’re not just getting stylish, durable boxes—you’re showing customers you care about the environment, earning their trust and loyalty.

Order Your Custom Mailer Boxes Today!

Ready to ship your products with confidence and style? PackagingShelter’s custom mailer boxes are the perfect way to protect your items, showcase your brand, and create an unboxing experience customers will love. From e-commerce to subscription boxes, we’ve got the expertise and tools to make your packaging stand out.

Get Started Now!

Call us at (347) 389-0032 or email sales@packagingshelter.com to request a free quote and start designing your custom mailer boxes. Ask about our wholesale discounts, special promotions, and rush delivery options to save more. With PackagingShelter, you’ll get high-quality, eco-friendly packaging that’s delivered fast and built to impress—guaranteed!

Additional information

Materials

White Cardboard: SBS (C1S), SBS (C2S), Uncoated Stock, Texture Stock,
Metalized/Pearl Cardstock: Silver, Gold, Holographic.
Brown: Natural Brown Kraft Card Stock
White Front Colored Back: CCNB (Grey Back), CCKB (Kraft Back)
Shipping Boxes: White or Brown Fluted Corrugated Stock
Rigid: Grey-board plus premium paper (Similar to iPhone boxes)

Material Thicknesses

Paper: 80 lbs, 100 lbs, 120 lbs
Cardstock: 12pt, 14, pt, 16pt, 18pt, 24pt, 28pt.
Custom Corrugated Stock: 2-Ply or Single Fluted, 3-Ply or Single Flute with Double sided Card, 4-Ply or Double Fluted Stock.
Rigid: 60pt to 120pt or 2mm to 3.5mm thick

Finishing Types

Lamination: Gloss, Matte, Sandy Matte, Soft Tou
Coating: Varnish Gloss or Matte

Add-Ons

Foiling/Hot Stamping, Spot UV, Flood UV, Embossing, Debossing, Die Cutting window w/PVC

Colors

CMYK, PMS Spot Colors, All Custom

Printing Techniques

Litho/Offset Printing, Digital printing, UV printing, Silk Screen, and more

Inks

Water based, Oil based, and Chemical based

Padding/Inserts

On Cardboard Boxes: Cardstock or corrugated On Rigid Boxes: Soft Foam, EVA Foam, Silk or Velvet lining, Cotton Pillows, and Silk Fabric Pouches

Durability

Yes, our boxes are made of durable materials like cardboard, corrugated fluted board to secure the products inside

Capacity/Breaking Strength

50- 60 pounds (lbs) depending on

Fold & Portability

Cardboard Boxes: Are foldable, space-saving, and portable for easy shipping.
Rigid Boxes: Pre-Assembled, Fully-Assembled Non-foldable

Recyclability

Yes, our boxes are made of sustainable, eco-friendly, and biodegradable materials.

Shipping Mode

Air Cargo through DHL, FedEx, and UPS, Sea Cargo

Turnaround Time

Air Cargo: 10 to 12 working Days.
Sea Cargo: 6 to 8 working weeks

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